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基于物料跟踪与自适应控制的烧结混合料自动加水方法
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(1.中冶南方武汉钢铁设计研究院有限公司,湖北,武汉430080;2.中冶南方工程技术有限公司,湖北武汉 430223)

作者简介:

汪曙峰,男,1983年生,硕士,高级工程师,研究方向为 智能化自动化控制,E-mail:31432337@qq.com。 通信作者:吕宇航,男,1997年生,硕士,工程师,从事钢铁冶金行业智能化系统的编程与调试工作,E-mail:912348838@qq.com。

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Automatic Water Addition Method for Sintering Mixture Based on Material Tracking and Adaptive Control
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(1. WISDRI Wuhan Iron and Steel Design & Research Institute Incorporation Limited,Wuhan,Hubei 430080,China;2. WISDRI Engineering & Research Incorporation Limited,Wuhan,Hubei 430223,China)

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    摘要:

    针对烧结混合料加水过程中存在的检测滞后、模型适应性弱以及人工依赖问题,提出了一种基于物料跟踪与自适应控制的自动加水方法。该方法动态计算原料从下料口至水分检测点的传输滞后时间,构建时序数据集,精确量化输送与检测的时间延迟,有效解决了数据滞后问题;基于预测的总料量和总水量,结合目标含水率计算初始加水量,引入 PI/PID控制器,依据水分仪实时反馈动态修正加水量,消除人工干预。结果表明,所提方法克服了传统控制的滞后性与静态模型的局限性,显著提升了水分控制的时效性与稳定性,优化了烧结制粒结构及热传递效率。

    Abstract:

    To address the issues of detection lag,weak model adaptability,and reliance on manual intervention during the water addition process of sintering mixtures,an automatic water addition method based on material tracking and adaptive control wasproposed. This method dynamically calculates the transmission lag time of raw materials from the feeding port to the moisturedetection point,constructs a time-series dataset,and accurately quantifies the time delay between conveying and detection, effectively resolving the data lag problem. Based on predicted total material and water volumes,the initial water addition is calculated in conjunction with the target moisture content. A PI/PID controller is introduced to dynamically adjust the wateraddition according to real-time feedback from the moisture meter,eliminating manual intervention. The results demonstrate thatthe proposed method overcomes the lag and static model limitations of traditional control,significantly improving the timeliness and stability of moisture control,and optimizing the sintering granulation structure and heat transfer efficiency.

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  • 在线发布日期: 2026-06-03
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