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PLC与变频器联合驱动高性能伺服策略
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(广西轻工技师学院,广西南宁 530031)

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邓秋燕,女,1998年生,助理工程师,研究方向为工业自动化控制技术。

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PLC and Frequency Converter Jointly Drive High-Performance Servo Strategy
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(Guangxi Light Industry Technical College,Nanning,Guangxi 530031,China)

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    摘要:

    针对传统伺服系统成本高、变频调速系统精度低的矛盾,提出基于 PLC与变频器协同控制的高性能伺服驱动策略。该系统以西门子 S7-1200 PLC为主控单元,通过 PROFIBUS-DP总线与 G120变频器建立实时通信,构建“位置-速度 -转矩”三闭环级联控制架构。引入模糊 PID参数自整定算法实现控制参数在线优化,设计加速度前馈、摩擦补偿以及扩张状态观测器协同抑制扰动。实验验证表明,系统定位精度达 ±0.018 mm,响应时间缩短至 80 ms,速度波动率控制在 0.5%以内,与传统方案相比,其性能分别提升 67%,45%,60%,有效解决了高精度与低成本的技术矛盾问题。

    Abstract:

    A high-performance servo drive strategy based on the collaborative control of PLC and frequency converter isproposed to address the contradiction between high cost of traditional servo systems and low accuracy of variable frequencyspeed regulation systems. The system uses Siemens S7-1200 PLC as the main control unit,establishes real-time communication with G120 frequency converter through PROFIBUS-DP bus,and constructs a "position-speed-torque" three loop cascadecontrol architecture. The fuzzy PID parameter self-tuning algorithm is introduced to achieve online optimization of controlparameters,designing acceleration feedforward,friction compensation,and expanded state observer to synergistically suppressdisturbances. Experimental verification shows that the positioning accuracy of the system reaches ±0.018 mm,the response time is shortened to 80 ms,and the speed fluctuation rate is controlled within 0.5%. Compared with traditional solutions,its performance is improved by 67%,45%,and 60% respectively,effectively solving the technical contradiction between high accuracy and low cost.

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  • 在线发布日期: 2026-06-03
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